May 19, 2026

US12631431 - Fuse assembly and method for assembling the same

A fuse assembly that includes a low energy exploding foil initiator (LEEFI) located in a housing thereof. The LEEFI is supported in the housing by a sleeve made of a compliant material that protects the LEEFI by dampening shocks and vibrations applied to the housing. At least a portion of the LEEFI is press-fit into the sleeve such that an interference fit exists between an outer cylindrical wall of the LEEFI casing and in inner wall of the housing. The sleeve includes a latch assembly at one end having a plurality of tabs that are circumferentially spaced-apart from one another. Each of the plurality of tabs includes a cantilever beam having a head, the head including a bottom surface pressed against a top surface of the external annular flange of the LEEFI casing.

fuseexplodinginitiatormilitary

The patent describes a fuse assembly featuring a low energy exploding foil initiator (LEEFI) secured within a housing by a compliant sleeve that dampens shocks and vibrations. The assembly includes a latch mechanism with tabs that ensure a stable connection between the LEEFI casing and the housing, enhancing reliability in operation.

Claim 1

1 . A fuse assembly comprising: a low energy exploding foil initiator that includes a casing with an external annular flange; a housing including: a through opening defined by an inner wall, the inner wall having an annular groove; a first shelf; and a sleeve disposed between the low energy exploding foil initiator casing and the inner wall of the housing; the sleeve including: an outer surface that is pressed against the inner wall of the housing; an outer annular protrusion that resides in the annular groove of the housing; a bottom surface that rests against the first shelf of the housing; a shelf on which at least a portion of the external annular flange of the casing rests; an upper latch assembly comprising a plurality of tabs that are circumferentially spaced-apart from one another, each of the plurality of tabs including a cantilever beam having a head, the head including a bottom surface pressed against a top surface of the external annular flange of the low energy exploding foil initiator casing. a low energy exploding foil initiator that includes a casing with an external annular flange; a housing including: a through opening defined by an inner wall, the inner wall having an annular groove; a first shelf; and a through opening defined by an inner wall, the inner wall having an annular groove; a first shelf; and a sleeve disposed between the low energy exploding foil initiator casing and the inner wall of the housing; the sleeve including: an outer surface that is pressed against the inner wall of the housing; an outer annular protrusion that resides in the annular groove of the housing; a bottom surface that rests against the first shelf of the housing; a shelf on which at least a portion of the external annular flange of the casing rests; an upper latch assembly comprising a plurality of tabs that are circumferentially spaced-apart from one another, each of the plurality of tabs including a cantilever beam having a head, the head including a bottom surface pressed against a top surface of the external annular flange of the low energy exploding foil initiator casing. an outer surface that is pressed against the inner wall of the housing; an outer annular protrusion that resides in the annular groove of the housing; a bottom surface that rests against the first shelf of the housing; a shelf on which at least a portion of the external annular flange of the casing rests; an upper latch assembly comprising a plurality of tabs that are circumferentially spaced-apart from one another, each of the plurality of tabs including a cantilever beam having a head, the head including a bottom surface pressed against a top surface of the external annular flange of the low energy exploding foil initiator casing.

Google Patents

https://patents.google.com/patent/US12631431

USPTO PDF

https://image-ppubs.uspto.gov/dirsearch-public/print/downloadPdf/12631431

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